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PCBA turnkey solution
A PCBA (Printed Circuit Board Assembly) turnkey solution provides a complete, end-to-end service covering every stage of the manufacturing process. From initial design and component sourcing to production and final testing, this streamlined approach helps customers reduce costs, shorten lead times, and minimize project risks. By integrating all key processes into a single solution, it ensures high standards of quality, reliability, and performance.
Below are the typical stages included in a standard PCBA turnkey solution:
- Demand Analysis and Design
- Material Procurement
- Production preparation
- Manufacturing
- Quality control
- Packaging and Delivery
- After-sales Service
Main steps of PCBA turnkey solution
Requirements Analysis and Design
Communicate with customers to clarify product requirements. Design circuit schematics and perform PCB layout design. Perform DFM inspection to ensure product quality.
Material Procurement
Purchase the required components according to BOM to ensure the quality of the components. Choose the right PCB manufacturer to ensure the quality and delivery time of the PCB.
Production preparation
Develop detailed production plans, prepare necessary production equipment, and compile detailed process documents, including operating instructions, inspection standards, etc.
Manufacturing
Including solder paste printing, component mounting, reflow soldering, DIP soldering, PCB cleaning to ensure PCB quality.
Quality control
Including visual inspection, AOI (Automated Optical Inspection), ICT (In-Circuit Test), FCT (Functional Circuit Test) to ensure PCB performance.
PCB Packaging
Qualified PCBAs are packaged to ensure safety during transportation. Labels are placed on the packages to indicate product model, batch number, production date, and other information.
PCB delivery
Negotiate with customers to determine the delivery time, location and mode of transportation to ensure on-time delivery. Conduct outbound inspection and issue relevant documents.
After-sales service
Provide technical support and repair services to ensure customer satisfaction and product life. Continuously improve products with regular updates and enhancements.
Production Workshop & Technical Capabilities
Facility Size: 2,500 square meters plant area dedicated to PCBA manufacturing.
Daily Production Capacity: Able to place up to 12 million components per day.
Component Size Support: High-precision mounting for components as small as 0402 and 0201.
Complex PCB Assemblies: Expertise in assembling motherboards with advanced packages such as BGA, QFP, QFN, and more.
Quality Focus: Combining state-of-the-art equipment and experienced technicians to ensure high-quality electronic component manufacturing.
Our advantages
01.
Customers only need to work with one supplier, simplifying project management and coordination
02.
Professional design and production team to ensure the smooth progress of the project
05.
flexible production capacity and fast response mechanism to meet customers’ urgent needs
Application Areas
Energy and power
PCBAs for power systems, battery management, and energy monitoring.
Internet of Things
Electronics for smart devices, sensors, and connected systems.g.
Healthcare
Reliable PCBAs for medical monitoring and diagnostic equipment.
Environmental monitoring
Electronics for air quality, water monitoring, and detection systems.
Agricultural technology
PCBAs for smart farming, irrigation control, and agricultural sensors.
Energy and power
Control boards for machinery, robotics, and factory automation systems.
OTOMO
Frequently Ask Questions.
Quickly solve common questions and look forward to working with you!
A turnkey solution covers the entire process: design, component sourcing, assembly, testing, packaging, and delivery.
Yes, we offer flexible options—you can provide your components, or we can source them for you.
Lead times vary by project complexity but generally range from 5 to 15 business days for prototyping and 3 to 6 weeks for mass production.
We employ strict quality checks including Automated Optical Inspection (AOI), In-Circuit Testing (ICT), and Functional Testing (FCT).
Yes, we offer technical assistance and repair services to ensure product performance and customer satisfaction.